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When determining the acceptance criteria to use in building or manufacturing a printed circuit board assembly (PCBA), one first and foremost must look at the contract between the supplier and the purchaser of the product Always determine the needs and/or wants of the customer through contractual communications or, less formally, by talking to the customer if a contract is not detailed enough or does not even exist In some situations, contracts are not the norm, such as for consumer electronics built for retail sale or captive production efforts where the customer and producer are one and the same In these cases, the company must determine the level of quality desired based on company culture and goodwill, reputation for quality products, and the desired life cycle of the product Consequences for an unintended or unexpected failure may be a significant driver in this consideration.

(c) mixed type of clean-room flow and (d) minienvironment [20]

sequence. If an Ack is generated by the processor before the Stop sequence, then data byte from the next location is received, leading to sequential read operation. The last data read must be terminated with a No Ack before the Stop sequence. The sample program to work with the circuit schematic in Figure 6.47 is available in the code directory in the file ep1byt.asm, which can read and write one byte at a time at the address you specify, and ep2byt.asm, which can read and write two bytes at a time at the specified address.

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An electronic medical device used for life support has much greater consequence attached to continued successful operation than a disposable electronic device such as a toy that is intended to be discarded after a short term of use Additionally, the intended operational environment may have an even greater impact on what should be expected for the acceptability of production Consider that a product used for military operations such as space travel, arctic conditions, or tropical environments is subjected to much harsher conditions than an office product that sits on a desk in a temperature-controlled environment where the temperature will not vary more than 10 F during its expected life cycle The range of these expectations is significant and is a paramount consideration for what can be defined as acceptable or nonconforming.

Most standards that define acceptability have roots traceable to the various Department of Defense (DoD) military standards established in the 1960s and 1970s The advent of complex electronics systems required a standardized approach to acceptability based on lessons learned through testing and product failure analysis that was accomplished by laboratory or research activities The resulting definitions for acceptance became very restrictive, and although the requirements were initially intended only for harsh environment exposure or products that have a significant consequence for failure, they were used successfully to increase performance of all soldered electronic assemblies Most commercial production did.

not share the need for critical continued performance and the accompanying significant impact on production cost Despite an effort to approach acceptance from a cost-prevention or value-added viewpoint, the military standards are no longer maintained and the DoD research sources for maintaining technology currency were eliminatedThe demise of military standards allowed the industry to develop consensus standards for soldering processes and also acceptability Undoubtedly the most significant of these is IPC-A-610, which creates varying levels of acceptability for broad application ranging from medical and military products to disposable electronics Not all products need to survive after an explosion or operate for 30 years without interruption Each company should decide whether to build its product to an industry standard such as IPC-A-610, Acceptability of Electronic Assemblies, or develop its own workmanship manual that would closely match IPC-A-610 levels for quality.

The advantage of adopting a common standard is the universal understanding of expectations it supports between the customer and producer and thus circumvents the need for lengthy negotiations over individual interests Where individual custom standards are used, the production processes must be adjusted for each customer or product as it is addressed for production On the other hand, common standards can be transitioned from one project to the next without significant change The use of a common standard can take into account the perspective of collective experiences of the consensus participants who are involved in the development Creating an individual standard can also be a rather daunting and expensive task that can provide limited return without the broad application to bear the cost In any case, the workmanship manual decision must support the company s objectives to achieve customer expectations for quality with regard to its product.

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